ZLP
Rigid
8428909090
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Rigid ZLP Series Two Suspension Points Suspended Platform Introduction
Wuxi Rigid Machinery Co., Ltd., as a leading enterprise in the field of wire rope climbing equipment and a premium supplier of high-altitude access solutions, has independently developed the ZLP series two suspension points suspended platforms, covering various models such as ZLP500, ZLP630, ZLP800, and ZLP1000. These platforms are specifically designed to meet the rigorous demands of heavy-duty, multi-person, and long-span high-altitude operations, aiming to provide users with high-altitude access solutions featuring ultimate safety, superior efficiency, and robust load-bearing capacity.

Core Advantages and Applications
The ZLP Series Two suspension points Suspended Platforms, with their robust construction and powerful performance, are widely used for various temporary or permanent high-altitude tasks, excelling in heavy-duty and complex applications:
Large-Scale Building Facade Construction & Maintenance: Ideal for curtain wall installation, large-scale billboard hanging, exterior painting, insulation, and refurbishment projects.
Industrial Facility Inspection: Suitable for inspection, maintenance, and anti-corrosion work on large structures such as chimneys, silos, bridges, and dams.
Multi-Person & Heavy Equipment Operations: With high load capacity, the platform can accommodate multiple operators along with substantial tools and materials, significantly enhancing work efficiency.
Adaptability to Complex Structures: The modular design and flexible suspension system allow it to adapt to various complex facades and structural requirements.
Technical Features and Performance
The core of the Rigid ZLP Series Two suspension points Platform lies in its dual-hoist system and highly modular design, ensuring unparalleled stability and operational flexibility.
Power and Hoisting System
Each ZLP two suspension points platform is equipped with two high-performance LTD series electric hoists, providing strong and smooth lifting power. Depending on the model, lifting speeds range from 8.0 to 9.3 m/min, ensuring that operators and equipment reach their working positions quickly and efficiently. The system operates on a 3-phase 380V (optional 415V/220V) supply at 50Hz/60Hz, guaranteeing stable and reliable performance under various working conditions.
Modular Platform and Unlimited Height
The ZLP series platforms feature a modular design, allowing for flexible combinations of platform lengths up to 10 meters to suit different work surface dimensions. Suspended by high-strength steel wire ropes, the lifting height is limited only by the length of the wire rope, theoretically enabling operations at unlimited heights.
Comprehensive Built-in Safety Devices
Safety is the cornerstone of the Rigid ZLP series design. The platforms integrate multiple built-in safety devices to provide the highest level of protection for high-altitude work:
Dual Safety Lock System: Each side is equipped with an independent LSF series anti-tilt safety lock. In the event of primary rope failure or excessive platform tilting, the locks quickly secure the platform to prevent falling.
Integrated Safety Brake: The LTD hoists feature reliable electromagnetic brakes, ensuring stable braking in any operational state.
Manual Lowering in Power Failure: In the event of a sudden power outage, operators can safely and controllably descend manually via the centrifugal brake device, avoiding long delays in rescue.
Limit Switches and Overload Protection: Equipped with upper and lower limit switches to prevent the platform from exceeding its preset working range.
Emergency Stop and Phase Protection: A quick-access emergency stop button is provided to immediately cut power, ensure the safety of the electrical system.
Rigid's Commitment
Wuxi Rigid Machinery Co., Ltd. is dedicated to the research and innovation of wire rope climbing equipment. The ZLP Series Two suspension points Suspended Platform is a testament to our technical expertise. We provide not only high-quality products but also comprehensive after-sales service and technical support to ensure our customers' peace of mind. Choosing the Rigid ZLP series means choosing safety, efficiency, and reliability for heavy-duty high-altitude access solutions.
Platform Suspension
The various configurations are distinguished by their suspension principles.
Three types of stirrups are available, allowing the platform to be tailored to your specific requirements—such as type of work, building structure, maximum load, and number of personnel.

End Stirrup:
Fitted at the ends of the platform.
Advantages:
The most economical and lightweight version, although showing extraordinary performances.

"Frame" Stirrup:
Slipped over the platform like a "frame".
Advantages:
The ends of the platform and therefor the building corners are clear and can be easily accessed, exchangeable with the upper part of the end stirrup.

"L" stirrup:
Placed at the rear of the platform behind the workers.
Advantages:
The working surface is completely clear and the whole façade can be easily accessed.

The complete system consists of a working platform equipped with two LTD electric hoists and support wheels, suspended via steel wire ropes from a suspension structure.
Technical Specifications Overview
Type | ZLP1000 | ZLP800 | ZLP630 | ZLP500 |
Rated Load (Max)* | 1000kg | 800kg | 630kg | 500kg |
Lifting speed | 9m/min 380V(415V/220V) | 9m/min 380V(415V/220V) | 9m/min 380V(415V/220V) | 9m/min 380V(415V/220V) |
Frequency | 50Hz/60Hz | 50Hz/60Hz | 50Hz/60Hz | 50Hz/60Hz |
Power | 2.2kW×2 | 1.8kW×2 | 1.5kW×2 | 1.1kW×2 |
Hoist Model | LTD1000 | LTD80 | LTD63 | LTD50 |
Safety lock | LSF310 | LSF309 | LSF308 | LSF308 |
Dia. of Wire Rope | 10.2mm | 9.1mm | 8.3mm | 8.3mm |
Standard(Max) length of Platform | 8m(10m) | 8m(10m) | 6m(8m) | 5m(8m) |
Working Height | Unlimited (limited by wire rope length) | |||
Material of platform | Material(Steel) | |||
*The rated load represents the maximum capacity of this model. Please refer to the 'Platform Length vs. Load Capacity Table on the user manual' for specific load limits based on your configuration.
LTD Series Hoists: The Powerhouse of Stability and Reliability
The RIGID LTD series hoists are the core power components of suspended working platforms, specifically designed for man-riding high-altitude operations, offering exceptional performance and reliability. Key features include:
High Quality Standards: complying with stringent European safety standardsEN1808, ensuring product quality and operational safety .
Unique Traction System: Utilizes a unique wire rope traction principle to achieve unlimited vertical lifting for personnel and materials, adapting to various complex working conditions .
Lightweight Yet Robust: Features a high-quality die-cast aluminum casing, significantly reducing self-weight while ensuring structural robustness and durability, facilitating easy handling and installation .
Precision Drive: Gearing and drive sheaves are made of hardened steel, ensuring smooth, efficient, and long-lasting transmission .
High Protection Rating: Motor protection rated to IP55 as standard, effectively preventing dust and water ingress, suitable for harsh working environments .
Safe Braking & Overload Protection: Integrated service brake ensures precise braking; optional motor thermal overload protection device prevents motor overheating; integrated overload sensor continuously monitors load to prevent overloading .
Easy Maintenance: Standardized component design allows for easy replacement of all wearing parts, reducing maintenance costs and downtime .
Unlimited Lifting Height: The wire rope is not stored within the hoist but passes completely through it, enabling unlimited lifting heights and traction lengths .
Model | Working Load Limit (kg) | Lifting Speed (m/min) | Rated Power (kw) | Wire Rope Diameter (mm) |
LTD100 | 1000 | 8.7 | 2.0 | 10.2 |
LTD80 | 800 | 9.0 | 1.8 | 9.1 |
LTD63 | 630 | 9.0 | 1.5 | 8.3 |
LTD50 | 500 | 9.0 | 1.1 | 8.3 |
LSF Series Safety Locks: Tilt Protection, Instant Braking
The RIGID LSF series safety locks are advanced anti-tilt safety devices, strictly adhering to the EN 1808 European safety standard, providing critical secondary protection for suspended working platforms. Their core advantages include:
EN 1808 Standard Compliance: Fully compliant with the European EN 1808 standard, offering the highest level of safety assurance .
Intelligent Anti-Tilt Mechanism: Automatically triggers when the tilt angle of the platform or wire rope exceeds 3°-10°, rapidly locking the safety wire rope .
Integrated Clamping Jaw Mechanism: Features an integrated clamping jaw mechanism made of hardened steel, which firmly grips the wire rope instantly, preventing further system movement and effectively preventing platform tilt and fall .
Rapid Braking: Locking distance is less than 100mm, ensuring braking within a very short distance and minimizing potential risks .
Designed for Dual-Point Suspended Platforms: Particularly suitable for The platforms equipped with end stirrups, providing stable and reliable tilt protection .
Model | Working Load Limit (kg) | Wire Rope Diameter (mm) | Locking Distance (mm) | Cable Locking Angle (°) |
LSF308 | 630 | 8.3 | <100 | 3°-10° |
LSF309 | 800 | 9.1 | <100 | 3°-10° |
LSF310 | 1000 | 10.2 | <100 | 3°-10° |
OSL Series Overspeed Safety Locks: Ultimate Overspeed Protection for Enhanced Safety
The RIGID OSL series overspeed safety locks are critical safety components specifically designed for suspended working platforms. Strictly adhering to the EN 1808 European safety standard, they provide exceptional overspeed fall protection for single-point suspended work cages or platforms equipped with L-stirrups. Key features include:
EN 1808 Standard Compliance: Fully compliant with the European EN 1808 standard, offering the highest level of safety assurance .
Automatic Overspeed Trigger: Automatically trips when the lowering speed of the wire rope exceeds 30m/min (0.5m/s) .
Integrated Clamping Jaw Mechanism: Features an integrated clamping jaw mechanism made of hardened steel, which rapidly clamps the wire rope within a few centimeters during overspeed descent, preventing the platform from continuing to fall .
Rapid Braking: Locking distance is ≤100mm, ensuring braking within a very short distance and minimizing potential risks .
Applicable Scope: Designed specifically for single-point suspended work cages or platforms equipped with L-stirrups
Model | Working Load Limit (kg) | Cable Locking Speed (m/min) | Locking Distance (mm) | Wire Rope Diameter (mm) |
OSL308 | 600 | 30 | ≤100 | 8.3 |
OSL309 | 800 | 30 | ≤100 | 9.1 |
OSL510 | 1000 | 30 | ≤100 | 10.2 |
Anchoring Options for Rigid Suspended Platform
The Rigid Suspended platform is designed for maximum versatility and can be suspended from all types of suspension structures manufactured in accordance with current international standards and recommendations.
In compliance with GB/T 19155-2017 and EN1808:2015, our anchor points and suspension structures strictly adhere to a safety factor of 3, ensuring the highest level of reliability for high-altitude operations. Rigid offers a comprehensive range of suspension solutions engineered to fit various roof configurations:
Suspension Jibs: Robust and adjustable mobile jibs for standard roof applications.
Parapet Clamps: Compact and efficient solutions for buildings with structural parapets.
Customized Solutions: Bespoke Suspension Systems for unique architectural challenges.

In most temporary applications, our mobile suspension jib system provides the ideal roof-top attachment, allowing for quick setup and easy relocation of the suspended platform across the building's perimeter.
Double-Deck Platform Configuration (Optional)
For scenarios requiring larger working space, multi-station collaborative operations, or special construction needs, the ZLP series offers an innovative Double-Deck Platform configuration. This design effectively expands the vertical working range and area by adding an independent working level above the standard platform. The double-deck platform is particularly suitable for:
Multi-level Operations: Allows personnel of different trades or at different stages of work to operate at different heights simultaneously, significantly improving construction efficiency.
Complex Structure Maintenance: Facilitates simultaneous handling of architectural details at varying heights, such as curtain wall installation, glass cleaning, and decorative maintenance.
Material Handling: The upper platform can be used for storing tools or light materials, while the lower platform is used for primary operations, optimizing the workflow.

While maintaining the inherent safety features of the ZLP series, the double-deck platform ensures a stable and reliable working environment by reinforcing structural design and optimizing the balancing system, even with its expanded operational capabilities.